Showing posts with label Introduction. Show all posts
Showing posts with label Introduction. Show all posts

An introduction to Power Electronic Devices - 7.How to use Power Electronic Devices

§7. How to use Power Electronic Devices

7.1 Introduction to Power Electronic System

Power Electronic System

Power electronic devices cannot be used directly, and a power electronic system (PES) needs to be built first. The power electronic system is composed of a main circuit, a control circuit, a drive circuit, a detection circuit and a protection circuit.

Main Circuit: It is used to realize the change or control of electric energy. Power electronic devices are the core components of the main circuit.

Control Circuit: It is used to provide control signals to the drive circuit.

Drive Circuit: It is used to convert the control signal of the control circuit into a gate signal for the main circuit.

Detection Circuit: It is used to detect the working status of the main circuit and feed it back to the control circuit.

Protection Circuit: It is used to protect the control circuit and the main circuit to ensure the reliable operation of the entire system.

Electrical Isolation: It is used to isolate the control circuit (small current) from the main circuit (large current).

As the most common power electronic device, the internal structure of a solid state relay is a basic power electronic system (The working principle of Zero-Crossing AC Solid-State Relays).

7.2 How to drive Power Electronic Devices

The drive circuit is the interface between the main circuit and the control circuit, and is used to convert the control signal of the control circuit into a turn-on signal or a turn-off signal for the main circuit. For half-controlled devices, the drive circuit only needs to provide a turn-on signal. For fully-controlled devices, the drive circuit should provide a turn-on signal and a turn-off signal. When designing the drive circuit, many factors need to be considered to make the power electronic devices work in an ideal state. A good driving circuit can effectively decrease the switching time and switching power consumption of power electronic devices, and at the same time can ensure the working efficiency, safety and reliability of power electronic devices.

According to the type of the drive signal, the drive circuit can be divided into the current-driven circuit and the voltage-driven circuit. The current drive circuit can provide a current drive signal and a threshold voltage for the current-driven device; the voltage drive circuit can provide a voltage drive signal for the voltage-driven device. The voltage-driven circuit is easier to design and manufacture than the current-driven circuit, so the voltage-driven devices are more popular. The drive circuit can also be divided into the discrete drive circuit and the integrated drive circuit. The discrete drive circuit need to be designed separately for different power electronic devices, and also need to consider issues such as parameter matching and electromagnetic compatibility. Therefore, in order to achieve the best performance of the power electronic device, the integrated drive circuit specially developed by the device manufacturer is usually preferred.

Since the control circuit is usually formed by information electronic devices with a very low operating power, and the power of the main circuit is very large, the drive circuit also needs to provide electrical isolation between the control circuit and the main circuit to prevent the signal from the main circuit from damaging the control circuit. The isolation method can be usually divided into optical isolation and transformer isolation (magnetic isolation).

1- Optical Isolation

Optical Isolation, Optp-Coupler

Optical isolation refers to the transmission of the control signal to the main circuit through light. Generally, a photocoupler (optocoupler, OPT) is used for optical isolation, and the light-emitting diode (LED) in the optocoupler controls the phototransistor through optical signals. The input current ID of the photocoupler is equivalent to the base current of a general transistor, and the output current IC is equivalent to the collector current of a general transistor. The input and output characteristics of optocouplers are similar to BJT. The current gain ID/IC of ordinary optocouplers is usually less than 1. The high transmission ratio type optocoupler will use Darlington structure to increase its current gain, but the withstand voltage of the optocoupler is limited (generally within 2000V). The light triggered thyristor transmits the control signal through the optical fiber, so there is no need to add additional optical isolation measures. At the same time, the light triggered thyristor is a half-controlled device, so there is no need to consider how to turn it off.

2- Transformer Isolation

Transformer Isolation, Pulse Transformer

Transformer isolation refers to the isolation of the primary winding and the secondary winding through the iron core of the pulse transformer, and the use of the magnetic saturation characteristics of the iron core to transmit the control signal from the input circuit to the output circuit. Due to the non-linear distortion characteristics of transformers, pulse transformers are generally suitable for high-frequency signals, so heating and loss must also be considered. Since the pulse transformer generally works at the initial permeability of the core, the volume of the pulse transformer will be much larger than other transformers.

7.2.1 Drive Circuit of Half-controlled Device

Drive Circuit of Half-controlled Device

1- Turn-on Requirements

● Ensure a certain pulse width (pulse sustain time) so that the internal positive feedback of the thyristor can be established to ensure the reliable conduction of the thyristor.

● Ensure a certain pulse flat top amplitude to provide sufficient drive current, and at the same time avoid the appearance of burrs to interfere with the normal operation of the thyristor.

● Ensure that the gate voltage, gate current and gate power are all within the rated trigger area to avoid damage to the SCR.

● Provide necessary protective measures, such as electrical isolation, temperature control, anti-interference, etc.

2- Common Drive Circuit

● If the load power is large, a pulse transformer (PTR) can be used as the electrical isolation device, as shown in Figure 61, a. In order to obtain a gate pulse current with a sufficiently large amplitude, a sufficiently long duration, and the shortest possible current rise time, a transistor amplifier (TRA) is usually added to the input side of the pulse transformer (PTR).

● If the load power is small, a optocoupler (OPT) can be used as an electrical isolation device, as shown in Figure 61, b.

7.2.2 Drive Circuit for Fully-control Device (Current Drive)

The parameters of fully-controlled power electronic devices are different, so their drive circuits are also different. Generally, the current drive type drive circuit is usually more complicated than the voltage drive type. It is generally recommended to directly use the integrated drive circuit provided by the manufacturer to ensure the performance of power electronic devices as much as possible.

7.2.2.1 Drive Circuit of GTO

Drive Circuit of GTO

1- Turn-on Requirements

● Same as that of thyristor.

2- Turn-off Requirements

● It is necessary to provide a turn-off current (provided by the gate reverse bias circuit) much larger than the turn-on current to speed up the turn-off process of GTO.

3- Common Drive Circuit

The drive circuit of GTO usually includes turn-on drive circuit, turn-off drive circuit and gate reverse bias circuit. And the drive circuit of GTO can be divided into the pulse transformer coupling type and the direct coupling type. The common discrete drive circuit of GTO is shown in Figure 62:

● Pulse transformer coupling drive circuit is shown in Figure 62, a. The pulse transformer provides electrical isolation. And the pulse signal on the secondary winding of the pulse transformer directly drives the GTO. However, the pulse transformer has leakage inductance, which will affect the switching speed of the GTO, and also lead to the inability to form a steep pulse front. The direct coupling circuit can avoid this problem.

● Direct coupling drive circuit is shown in Figure 62, b. The isolation circuit (transformer or optocoupler) provides electrical isolation; VD1 and C1 provide +5V voltage; VD2, VD3, C2, C3 form a voltage doubling rectifier circuit, providing +15V voltage; VD4 and C4, provide -15V voltage. When V1 is turned on, it outputs a strong positive pulse. When V2 is turned on, it output a flat top part of the positive pulse. When V2 is turned off and V3 is turned on, it outputs the negative pulse. When V3 is turned off, R3 and R4 provide negative gate bias voltage. The direct coupling drive circuit can avoid mutual interference and parasitic oscillation within the circuit, and can provide a relatively steep pulse front, but its design is complicated, power consumption is large, and efficiency is low. However, considering the comprehensive factors, the direct coupling drive circuit still has a wide range of applications.

7.2.2.2 Drive Circuit of GTR

Drive Circuit of GTR

1- Turn-on Requirements

● Same as that of thyristor.

2- Turn-off Requirements

● A certain negative base current needs to be applied to reduce the turn-off time and turn-off loss.

● A negative bias of a certain amplitude (about 6V) needs to be applied between the base and the emitter to make the GTR turn-off more reliable.

3- Common Drive Circuit

The common discrete drive circuit of GTR is shown in Figure 63. The transistor amplifier circuit is between the main circuit and the optocoupler, which is mainly composed of a transistor amplifier. The main circuit is at a low potential when it is turned on, and at a high potential when it is turned off. Therefore, the transistor amplifier circuit needs to be powered separately and electrically isolated from the main circuit power supply to avoid potential fluctuations of the main circuit from affecting the working of the amplifier circuit.

When the load is small, if all the emitter current of V4 is injected into the GTR, it will oversaturate the GTR, and its de-saturation time will be prolonged when it is turned off. Therefore, the clamp power diode VD2 and the potential compensation power diode VD3 are usually added to form a Baker clamp anti-saturation circuit. When the GTR is oversaturated, the collector potential is lower than the base potential, VD2 will automatically turn on, so that the excess drive current flows into the collector, maintaining Ubc≈0. With the help of Baker circuit, the GTR is in critical saturation when it is turned on, and it is easy to be turned off.

The accelerating capacitor C2 is used to speed up the switching process of GTR. When the GTR is turned on, R4 is short-circuited by C2, which causes the drive current to overshoot and at the same time increases the steepness of the pulse front to speed up the turn-on process. When V4 is turned on, C2 will be charged to prepare for the turn off of GTR, and its charging polarity is left positive and right negative. When V4 is off and V5 is on, the charging voltage on C2 provides a reverse voltage for the emitter junction of the GTR, so that the GTR will be quickly turned off.

The forward characteristic of the unidirectional transient voltage suppression power diode TVS is the same as that of the ordinary stabilized voltage power diode, and its reverse characteristic is a typical PN junction avalanche device. TVS has the advantages of fast response time, large transient power, low leakage current, small size, and easy to control the clamping voltage. TVS can also effectively absorb surge pulses and eliminate crosstalk. When a transient overvoltage pulse is applied to both ends of the TVS, its impedance will change from high impedance to low impedance within a few picoseconds to absorb up to several kilowatts of surge power and clamp its voltage at both ends to the preset value.

7.2.3 Drive Circuit for Fully-control Device (Voltage Drive)

Drive Circuit for Fully-control Device(Voltage Drive)

1- Turn-on Requirements

● Need to provide a stable turn-on drive voltage: For MOSFET is generally 10-15V; for IGBT is generally 15-20V.

● The output resistance of the drive circuit needs to be small enough (tens to hundreds of ohms) to quickly establish the drive voltage.

● A resistor with low resistance (tens of ohms) needs to be connected in series to the gate to consume feedback energy, reduce the gain of the amplifier circuit, and reduce parasitic oscillation.

2- Turn-off Requirements

● It is necessary to apply a certain amplitude of negative driving voltage (usually 5-15V) to reduce the turn-off time and turn-off loss, and improve the reliability of the turn-off.

3- Common Drive Circuit

Similar to the drive circuit of GTR, the voltage drive circuit also includes an electrical isolation circuit and a transistor amplifying circuit, as shown in Figure 64. However, the voltage drive circuit only needs to provide a voltage drive signal, so its design is much simpler than that of GTR.

* Parasitic Oscillation

Parasitic oscillation refers to the oscillation that is generated by the internal parasitic parameters of the transistor amplifier, which has nothing to do with the operating frequency or is not within the operating frequency range. Parasitic oscillation can be divided into low-frequency parasitic oscillation (lower than the operating frequency) and high-frequency parasitic oscillation (higher than the operating frequency). Even if the input terminal of the transistor amplifier is short-circuited, there is usually an oscillating signal at the output terminal. But if handled properly, the parasitic oscillation can be completely eliminated. Parasitic oscillation has the following characteristics:

● The oscillation period of the parasitic oscillation is generally regular and the waveform is relatively regular.

● The amplitude of parasitic oscillation is generally large, and sometimes it can even trigger the turn-on and turn-off of power electronic devices.

● Except for low frequency oscillation caused by poor power supply decoupling, the oscillation frequency of parasitic oscillation is generally high, and the oscillation frequency and amplitude will vary with the component parameters of the transistor amplifier.

7.3 How to protect Power Electronic Devices

The protection circuit can provide a safe and reliable working environment for power electronic devices. The reasons for the damage of power electronic devices are mainly divided into overcurrent and overvoltage. In the event of overcurrent, the internal structure of power electronic devices will be destroyed due to a sharp rise in temperature. Overvoltage is usually accompanied by overcurrent, which will also cause damage to the internal structure of power electronic devices. Due to the complexity of the circuit and the consideration of safety, there is usually no single protection measure is taken, but as much protection as possible for the circuit within the cost range.

7.3.1 Overvoltage Protection

Overvoltage Protection

1- Overvoltage Source in Power Electronic Devices

1.1- External Overvoltage (mainly from lightning strikes and system operation process)

● Lightning Overvoltage: The overvoltage caused by lightning.

● Operating Overvoltage: During the opening and closing of the upper circuit, the overvoltage caused by the leakage inductance of the transformer in the power grid.

1.2- Internal Overvoltage (mainly comes from the switching process of power electronic devices)

● Turn-off Overvoltage: When the power electronic device is turned off, the circuit inductance induces an overvoltage at both ends of the device due to the rapid decrease of the forward current.

● Commutation Overvoltage: After the commutation of the bidirectional thyristor or anti-parallel power diode, its reverse current decreases sharply, so the line inductance will generate overvoltage at both ends of the device. Commutation means that a bidirectional device with a center symmetrical output characteristics switches back and forth between the working states of the first quadrant and the third quadrant. The commutation process inevitably accompanies the turn-on and turn-off of power electronic devices, so there must be a turn-off overvoltage during the commutation process.

2- Common Overvoltage Protection Measures

● Lightning Arrester F: It is used to conduct lightning overvoltage to the ground. The lightning arrester is generally a zinc oxide arrester, which has the same characteristics as a varistor.

● Electrostatic Shielding Layer of the Transformer D: It is used to conduct high-voltage static electricity to the ground.

● Suppression capacitor C: It is used to suppress overvoltage. However, the voltage absorbed by the capacitor will generate a larger discharge current during the discharge process.

● Varistor RV: The resistance value of the varistor decreases as the voltage increases, so It conduct the overvoltage to other circuit or the ground.

● RC1 Protection Circuit: The RC circuit adds a resistor R on the basis of the suppression capacitor C. Although its ability to absorb the overvoltage is poor, it can effectively suppress the discharge current during the discharge of the capacitor.

● RC2 Protection Circuit: The overvoltage of the external circuit will inevitably produce the DC voltage of the RC2 circuit, so the capacitor C needs to have two discharge circuits to absorb these two voltages through the resistance to leave enough margin value to deal with the next overvoltage.

● RC3 protection circuit: It is used to suppress the commutation overvoltage.

● RCD protection circuit: It is used to suppress the turn-off overvoltage.

7.3.2 Overcurrent Protection

Overcurrent Protection

1- Overcurrent Source in Power Electronic Devices

1.1- Overload Overcurrent: It refers to that the stable working current exceeds 120% of the rated value.

1.2- Short-circuit overcurrent: It refers to a current that has a short duration and is several times larger than the rated current.

2- Common Overvoltage Protection Measures

● Current Transformer CT: It is a special transformer for measurement. It consists of a closed iron core column and two mutually insulated coils sheathed on the iron core. The coil connected to the measured line is the primary side of CT. The coil connected to the detection circuit is the secondary side of CT. The primary side and the secondary side of CT are electrically isolated from each other. The main function of CT is to convert the current of the circuit under test into the current range that the detection circuit can detect. When using a current transformer, it is necessary to avoid an open circuit on the secondary side of the current transformer, because an open circuit on the secondary side will make the current transformer lose the demagnetization effect of the secondary winding. Therefore, the current of the primary winding all forms the excitation current, which increases the magnetic flux in the iron core to oversaturate the iron, which eventually leads to heat and damage to the current transformer. At the same time, if the secondary winding has a large number of turns, high voltage will be induced, which will endanger the safety of operators and equipment.

● Over-current Relay KA: When the overcurrent in the circuit is detected, the overcurrent relay starts to act, causing the AC circuit breaker QF1 to open. The action process of the overcurrent relay is relatively long, but it can directly cut off the power source of the equipment to avoid subsequent damage to the operator and the equipment.

● DC Fast Circuit Breaker QF2: The DC fast circuit breaker uses the strong short-circuit electric repulsion force to directly push the contacts open with very short action time (2-3 milliseconds), so that the short-circuit current will be shut off before reaches its maximum value. The DC fast circuit breaker is also equipped with an arc extinguishing chamber, so it has good current limiting performance.

● Fast Fuse FU: The protection methods of fast fuse can be divided into short-circuit protection and full protection (overload protection and short-circuit protection). Fast fuse is not suitable for protecting high frequency devices (such as IGBT and MOSFET). Fast fuse is usually only suitable for protecting thyristor, because the thyristor has strong current withstand capability, and both thyristor and fast fuse have second-ampere characteristics (the relationship between the overcurrent value and the maximum overcurrent withstand time). So it is easy to select the corresponding fast fuse based on the second-ampere characteristics of thyristor to ensure that the fast fuse shuts off the output circuit of the thyristor before the thyristor is damaged. Fast fuse is a disposable device, if it is blown, the fast fuse must be replaced with the same specification.

● Electronic Protection Circuit: The electronic protection circuit is mainly used to turn off the trigger circuit to make the on-state fully-controlled device switch to the high-impedance off-state, so that other power electronics devices will not be turned on and maintain the off-state. This method is invalid for the half-controlled device that has been turned on. Compared with fast fuse, the cost of electronic protection circuit is very low and the action speed is very fast, so the electronic protection circuit can effectively protect medium and high frequency power electronic devices. The electronic protection circuit is generally designed directly into the drive circuit.

7.3.3 Snubber Circuit

Snubber Circuit

The snubber circuit (also known as the absorption circuit, or buffer circuit) suppresses the current rise rate (di/dt) of the power electronic device by using the characteristic that the inductor current cannot change suddenly, and suppresses the voltage rise rate (dv/dt) of the power electronic device by using the characteristic that the capacitor voltage cannot change suddenly. The most basic RLCD buffer circuit is shown in Figure 67, a. When the device is turned on, the inductance L suppresses di/dt; when the device is turned off, the capacitor C is charged through the fast power diode VD to absorb the overvoltage that appears on the device and limit the re-applied dv/dt. When the device is turned on, the energy on C is consumed by the resistor R. In order to reduce power loss of the device with high operating frequency and small capacity, the RLCD snubber circuit can be simplified to the RCD snubber circuit, as shown in Figure 67, b.

According to the destination of energy, the snubber circuit can be divided into an energy-consuming snubber circuit and an energy-feeding snubber circuit. The energy-consuming snubber consumes excess energy with resistors. The energy-feeding snubber circuit has no resistor, and will use the excess energy.

According to the application, the snubber circuit can be divided into turn-on snubber circuit (di/dt suppression circuit), turn-off snubber circuit (dv/dt suppression circuit) and composite snubber circuit (combination of turn-on snubber circuit and turn-off snubber circuit). The turn-on snubber circuit is used to suppress the current overshoot and di/dt to reduce the turn-on loss of the power electronic device. The turn-off snubber circuit is used to absorb the overvoltage generated by the line inductance and suppress the dv/dt to reduce the turn-off loss of the power electronic device. The current power electronic device has a high di/dt tolerance and high current tolerance, so usually there is no need to add an additional turn-on buffer circuit.

The fully controlled self-shut-off device (such as GTR and GTO) must use composite snubber circuits. The turn-on snubber circuit of GTR is used to suppress the di/dt during the turn-on process, so as to avoid overheat and second breakdown. It also plays a role in suppressing the di/dt and the peak penetration short-circuit current in the GTR inverter. The turn-off snubber circuit of GTO is not only to limit the dv/dt and overvoltage of the re-applied voltage when the GTO is turned off, but also to reduce the turn-off loss of the GTO, so that the GTO play its due turn-off capability and give full play to its load capacity. The function of the snubber circuit of IGBT focuses more on the absorption and suppression of overvoltage during the switching process. This is because the operating frequency of the IGBT is very high, so even a small circuit inductance produces a high di/dt, which leads to overvoltage and endangers the safety of the IGBT. The Power MOSFET uses a snubber circuit to suppress di/dt and dv/dt, mainly to change the switching process trajectory of the device, to reduce the switching loss, and to make the device operate reliably.

An introduction to Power Electronic Devices - 6.How to choose Power Electronic Devices

§6. How to choose Power Electronic Devices

6.1 Common Power Electronic Devices

1)Uncontrollable Device

● General Purpose Diode (GPD)

Advantages: High reverse voltage peak voltage, low forward voltage drop, strong rectification ability.

Disadvantages: Long reverse recovery time and low operating frequency.

● Fast Recovery Diode (FRD)

Advantages: Short reverse recovery time, high operating frequency, low forward voltage drop, and high peak reverse voltage.

Disadvantages: Weak rectification capability.

● Schottky Barrier Diode (SBD)

Advantages: Extremely short reverse recovery time, extremely high operating frequency, and extremely low forward voltage drop.

Disadvantages: Normal rectification ability, low peak reverse voltage, high temperature sensitivity, and large leakage current.

2)Half-controlled Device

● Fast Switching Thyristor (FST)

Advantages: Short switching time, high working frequency, high dv/dt and di/dt tolerance.

Disadvantages: Low rated voltage and low rated current.

● Triode AC Switch (TRIAC)

Advantages: The reverse characteristic is the same as the forward characteristic, and it can work in an AC circuit.

Disadvantages: No reverse blocking capability.

● Reverse Conducting Thyristor (RCT)

Advantages: Low on-state voltage, short turn-off time, operating frequency significantly higher than FST, high rated junction temperature, high voltage capacity, integrated a power diode which can simplify circuit design.

● Light Triggered Thyristor (LTT)

Advantages: Optical triggering can ensure good insulation between the control circuit and the main circuit, strong anti-electromagnetic interference ability, very large current capacity, and very large voltage capacity. It is currently the power electronic device with the highest power capacity.

Disadvantages: The operating frequency is generally not high.

3)Fully-control Device

● Gate Turn-off Thyristor (GTO)

Advantages: Large voltage capacity, large current capacity, suitable for high-power applications, with conductance modulation effect, low current turn-off gain, and good thermal stability.

Disadvantages: Low switching speed, large negative gate pulse turn-off current, large driving power, and complex driving circuit.

Remarks: GTO is the first choice for high power (megawatt level), high voltage, and low switching frequency.

● Giant Transistor (GTR)

Advantages: Large voltage capacity, large current capacity, suitable for medium-power applications, good switching characteristics, low saturation voltage drop.

Disadvantages: Low switching speed, current drive, large drive power, complex drive circuit, second breakdown, higher price than IGBT.

Remarks: With the capacity of IGBT increases, GTR will gradually withdraw from the stage of history.

● Power MOSFET

Advantages: Fast switching speed, high input impedance, good thermal stability, low driving power, simple driving circuit, high operating frequency, and no second breakdown.

Disadvantages: Small current capacity, low withstand voltage, generally only suitable for power electronic devices with a power not exceeding 10kW.

Remarks: Power MOSFET is the first choice for small and medium power, low voltage and high switching frequency.

● Insulated Gate Bipolar Transistor (IGBT)

Advantages: High switching speed, low switching loss, ability to withstand pulse current impact, low on-state voltage drop, high input impedance, voltage drive, low drive power, no second breakdown.

Disadvantages: Switching speed is lower than Power MOSFET, voltage and current capacity are not as good as GTO.

Remarks: IGBT is the first choice for medium power, high voltage and low switching frequency.

● MOS Controlled Thyristor (MCT)

Advantages: Able to withstand extremely high di/dt and dv/dt, extremely fast switching speed, low conduction voltage drop, small switching loss, high voltage capacity, and high current capacity.

Disadvantages: The voltage capacity and current capacity are smaller than IGBT, but the cost is higher than IGBT.

● Static Induction Transistor (SIT)

Advantages: The operating frequency is larger than that of Power MOSFET, and the power capacity is larger than that of Power MOSFET.

Disadvantages: Normally open, large on-state resistance, large on-state loss.

● Static Induction Thyristor (SITH)

Advantages: Conductance modulation effect, low on-state voltage drop, large current capacity, switching speed is higher than that of GTO, and current turn-off gain is smaller than that of GTO.

Disadvantages: Mostly normally open.

● Integrated Gate-Commutated Thyristor (IGCT)

Advantages: The power capacity is equivalent to GTO, the switching speed is 10 times that of GTO, and no complicated buffer circuit is required.

Disadvantages: High driving power.

6.2 Power Module

In the previous chapters, it is mentioned that more and more power electronic devices have begun to be modularized. Modularity refers to packaging multiple devices in a module to reduce the manufacturing cost of the device and reduce the volume of the device. At the same time, because modularization reduces the leads in the circuit, the circuit design is simplified, and the circuit inductance is also greatly reduced, thereby reducing the demand for protection circuits and buffer circuits, and further simplifying the circuit design, making the circuit more reliable.

Common power modules include solid-state thyristor modules, solid-state power diode rectifier modules, solid-state fully-controlled bridge rectifier modules, and solid-state half-controlled bridge rectifier modules. You can click the product page to get more information about the power module.

An introduction to Power Electronic Devices - 5.What is a Fully-controlled Device

 

5. What is a Fully-controlled Device?

5.1 Introduction to Fully-controlled Devices

Introduction to Fully-controlled Devices

The fully-controlled device (also called the self-shut-off device) is a device that can be controlled by a control signal to be turned on and to be turned off. Since the birth of fully-control devices in the 1980s, power electronics technology has entered a new era. There are many types of fully-controlled devices, most of which use composite structures, each with its own characteristics, which can meet the needs of various fields. Fully-controlled devices mainly include gate-off thyristors (GTO), bipolar junction transistors (including GTR, etc.), field effect transistors EFT (including MOSFET, JFET, etc.), and composite devices (including IGBT, MCT, SIT, SITH, IGCT, etc.). The following content will give a brief introduction to them.

5.2 Gate Turn-off Thyristor

5.2.1 Introduction to GTO

Introduction to GTO

The gate turn-off thyristor (GTO) is a derived device of the thyristor, which appeared soon after the advent of the thyristor. The ordinary thyristor (SCR) is the half-controlled device, and the gate signal no longer has any effect after the SCR is turned on. The GTO is the fully-controlled device that can be turned off by applying a negative pulse signal to the gate.

5.2.2 How does the GTO work?

5.2.2.1 Basic Structure of GTO

Basic Structure of GTO

Although the structure of GTO is similar as the SCR, GTO has one more N+ buffer region, so the turn-on time of GTO is shorter than SCR, but at the same time its reverse blocking ability is weaker than SCR. GTO is a multi-unit power integrated device, which is composed of dozens or even hundreds of GTO units with a common anode. The cathodes and gates of these GTO units are connected in parallel inside the device. The cathode region of each GTO unit in this integrated structure is small, and the distance between the gate and the cathode is greatly shortened, which makes the P2 base region small in lateral resistance and can draw a larger current from the gate, which makes the collector of V1 is easy to be cut off, and finally makes the thyristor easy to be turned off. This integrated structure also makes the turn-on speed of GTO faster than that of SCR, and has stronger di/dt bearing capacity and overload bearing capacity -- SCR has only one unit, once the di/dt is too large, it is easy to be damaged by local overload and overheating; any local area of GTO is composed of multiple small GTO units, and the overload and overheating caused by the di/dt will be dispersed to these small GTO units. The volume of GTO is much smaller than SCR, so its capacity density is higher than SCR. At the same time, GTO does not require a commutation circuit, so it can be used in applications above 1kHz, while SCR can only be used in applications within 1kHz. But the reverse blocking ability of GTO is weaker than SCR, usually 20-30V. Because of these advantages, GTO is widely used in high-power applications above the megawatt level.

Generally, a power diode will be connected in anti-parallel to GTO to optimize its switching characteristics. In order to facilitate design and use, the power diode is normally integrated in GTO to form a reverse-conducting GTO, which is a bit similar to a reverse-conducting thyristor. The reverse-conducting GTO no longer has the ability to withstand reverse voltage. If it needs to withstand the reverse voltage, a power diode is required in series.

5.2.2.2 Working Principle of GTO

Working Principle of GTO

The turn-on principle of GTO is similar to the turn-on principle of thyristor. The N+ region contributes to the reduction of conductivity to speed up the positive feedback process. The α1 of GTO is designed to be small, which makes the saturation depth of GTO shallower than SCR, so it is easier to be cut off -- when SCR is on, α1 + α2 ≥ 1.15; when GTO is on, α1 + α2 ≈ 1.05, which is close to critical saturation. This design makes the equivalent transistor V2 more sensitive to the gate control signal, which makes V2 easy to be turned on and turned off, but at the same time, it also makes the on-state voltage drop of GTO increases. During the turn-off process, a sufficiently large negative current is passed into the gate to consume holes in the P base region and inject a large number of free electrons into the N- base region, with the holes of the P+ region injected into the base region decrease, IC1 gradually decreases, and IC2 also decreases. After a series of positive feedback process, when the anode current IA is less than the holding current IH, the GTO is cut off due to exiting saturation.

* Calculation Formula of GTO

The calculation formula of GTO is the same as the calculation formula of thyristor.

IC1 = α1 * IA + ICBO1(10)

IC2 = α2 * IK + ICBO2(11)

IK = IA + IG(12)

IA = IC1 + IC2(13)

IA = (α2 * IG + ICBO1 + ICBO2) /[1 - (α1 + α2) ]. (14)

|IGRP|>(α1 + α2-1) * IATO2(15)

βoff=IATO/|IGRP|. (16)

It can be seen from Formula 14:

When α12 approaches 0, IA will tend to leak current;

When α12 approaches 1, IA will tend to infinity.

5.2.3 Main Parameters of GTO

Most of the parameters of GTO are the same as the main parameters of SCR.

1- Turn-on time ton

The turn-on time ton is the sum of the delay time td and the rise time tr.

2- Turn-off time toff

The turn-off time toff is the sum of the storage time ts and the fall time tf.

3- Maximum Controllable Anode Current IATO

The maximum controllable anode current IATO is the rated current of GTO. If the anode current IA is greater than IATO, α1 + α2 cannot meet the condition slightly greater than 1, which will deepen the saturation so that GTO cannot be turned off normally.

4- Current Turn-off Gain βoff

The current turn-off gain βoff is the ratio of the maximum controllable anode current IATO to the peak gate negative pulse current IGRP. βoff=IATO/IGRP. Because the βoff of GTO is too small (usually 3-8), GTO can only be cut off by applying a very large negative current to the gate, which is equivalent to using a strong current to control a strong current. For example, a GTO with a rated current of 1000A requires a gate turn-off current of 300A. This main disadvantage limits the application of GTO.

5.2.4 Basic Characteristics of GTO

5.2.4.1 Static Characteristics of GTO

The static characteristics of GTO are the same as the static characteristics of SCR, but the latching current IL (2A) of GTO is larger than that of SCR (100-500mA).

5.2.4.2 Dynamic Characteristics of GTO

Dynamic Characteristics of GTO

1- Turn-on Process

Similar to the turn-on process of SCR, when UAK=100% UAK1, and UG ≥ UGT, GTO will enter the conducting state, and its output terminal will generate a small on-state voltage drop. However, due to the multi-unit structure of GTO, its gate trigger current IGT is higher than that of SCR. The delay time td of GTO is about 1-2μs. The rise time tr of GTO increases with the increase of the on-state anode current.

2- Turn-off Process

Different with SCR, when a negative pulse voltage is applied to the gate to provide a large enough negative pulse current, GTO enters the turn-off process. The turn-off process of GTO is divided into the storage time ts, the fall time tf, and the tail time tt.

The storage time ts is the time required for IA to decrease from 100% IA1 to 90% IA1. When the turn-off signal UG2 is applied, the negative gate current rises rapidly from 0 to IGRP. The di/dt of the negative gate current depends on the circuit inductance and anode voltage. The negative gate current extracts the carriers stored during saturated conduction from the P base region of the GTO, so that the equivalent transistor V2 exits saturation. Within this period, GTO has not completely exited saturation, so UAK and IA remain unchanged.

The fall time tf is the time required for IA to decrease from 90% IA1 to 10% IA1. When the negative pulse current reaches IGRP, the anode current IA starts to drop rapidly, and the anode voltage UAK starts to rise. As the conductivity of the base region decreases, α1 + α2≤1, GTO begins to enter the turn-off state. Since the fall time tf is very short (about 2μs), and the fall rate of IA is very large, there will be a spike voltage at the output terminal of GTO.

The tail time tt is the time required for IA to decrease from 10% IA1 to 0. During this period, the remaining carriers will recombine, UAK gradually rises to UAK1, and IA gradually decreases to 0. Due to the snubber circuit, there will be a transient overshoot at the output terminal of GTO. If the voltage rise rate of UAK is too large, GTO may turn on again. By maintaining a proper gate negative pulse, the tail time tt can be effectively shortened.

Normally, the fall time tf is less than the storage time ts, and the storage time ts is less than the tail time tt, that is, tf <ts <tt. When IA drops to 10% IA1, it can be considered that GTO has been cut off, so the calculation formula for the turn-off time is: toff = ts + tf.

5.3 Giant Transistor

5.3.1 Introduction to GTR

Introduction to GTR

The giant transistor (GTR) was born in the 1970s, which is a kind of bipolar junction transistor that can withstand high voltage and high current, so GTR is also known as the power BJT. The switching time of GTR is much shorter than that of thyristor and GTO (usually a few microseconds), so GTR has a higher operating frequency -- the operating frequency of thyristor is generally tens of Hz; the operating frequency of GTO is generally several hundred Hz; the working frequency of GTR is generally 1-20kHz. The power capacity of GTR is very large, such as 1800V/800A/2kHz, 1400v/600A/5kHz, and 600V/3A/100kHz. Since GTR has the advantages of low saturation voltage, good switching characteristics, wide safe operating area, large power capacity, and strong self-shut-off capability and etc., so GTR replaces the place of thyristors, and is widely used in medium-capacity and medium-frequency fields, such as power supplies, motor control, and general inverters. However, the drive power required by the GTR is large, and the design of its drive circuit is very complex. At the same time, the GTR has poor surge current resistance and is easily damaged by second breakdown. Therefore, the GTR is gradually replaced by Power MOSFETs and IGBTs.

According to different structures, GTR can be divided into NPN type and PNP type (the following content takes NPN type GTR as an example). According to different structural forms, GTR can be divided into single-tube type GTR, Darlington type GTR (composite-tube type GTR) and GTR module. Single-tube type GTR has a low saturation voltage drop and a slightly fast switching speed, but the current gain β is small (usually around 10), the current capacity is small, and the drive power is large. It is generally used in small capacity inverter circuits. The Darlington type GTR has the advantages of large current gain β (usually up to tens or hundreds of times), large current capacity, small driving power consumption, but its saturation voltage drop is high, and the turn-off speed is slow.

The Darlington type GTR contains multiple units (each unit consists of a Darlington tube), and these units are connected in parallel through integrated circuit technology. The GTR module encapsulates two or more (4, 6, or even 7) single-tube type GTR or Darlington type GTR dies in a single tube case. The GTR tubes in the GTR module can form single bridge arm, single-phase bridge, three-phase bridge, and three-phase bridge with bleeder pipe. GTR module has the advantages of housing insulation, easy to design and install. At present, single-tube type GTR and non-modular Darlington type GTR are rarely used in inverter circuits, while GTR modules are still widely used.

* Darlington tube

Darlington tube

The Darlington tube is also called a composite tube. By connecting two transistors in series to form an equivalent transistor -- the output signal of the first transistor is used as the base signal of the second transistor. The type of equivalent transistor is the same as that of the first transistor. Both transistors are operated in the amplifying region by an appropriate external voltage, so the current gain of this equivalent transistor is the product of the current gains of the two transistors. Darlington tubes are usually used to amplify very tiny signals in highly sensitive amplifying circuits, such as high-power switching circuits, power amplifiers and regulated power supplies.

5.3.2 How does the GTR work?

5.3.2.1 Basic Structure of GTR

Basic Structure of GTR

The structure of GTR is similar to the structure of BJT. NPN type GTR is divided into emitter region, base region and collector region by two PN junctions (collector junction J1 and emitter junction J2) -- the emitter region has small area and high doping concentration; the base region has thin thickness (5-20μm) and low doping concentration; the collector region is divided into two parts, the N- collector drift region has a large area and low doping concentration, and the N+ substrate region has small area and high doping concentration.

5.3.2.2 Working Principle of GTR

The working principle and calculation formula of GTR are the same as the working principle and calculation formula of BJT. However, it should be noted that during the turn-on process, the N+ substrate region will inject a large number of free electrons into the N- drift region to increase the reverse current of J1.

5.3.3 Main Parameters of GTR

Most of the parameters of GTR are the same as the main parameters of BJT.

1- Breakdown Voltage BV

Breakdown Voltage BV

When the voltage UCE applied to the output of the GTR exceeds the specified value, the GTR will be broken down, and this voltage is called the breakdown voltage BV. The breakdown voltage is not only related to the characteristics of GTR, but also related to the connection method of the external circuit, as shown in Figure 33.

BVCBO is the reverse breakdown voltage between the collector and the base when the emitter is open;

BVCEO is the breakdown voltage between the collector and the emitter when the base is open;

BVCER is the breakdown voltage between the collector and the emitter when the emitter and the base are connected by a resistor;

BVCES is the breakdown voltage between the collector and the emitter when the emitter and the base are short-circuited;

BVCEX is the breakdown voltage between the collector and the emitter when the emitter junction is reverse biased.

These breakdown voltages have the following relationship:

BVCBO>BVCEX>BVCES>BVCER>BVCEO

To ensure safety, in the actual process, it is recommended that the maximum working voltage be much lower than BVCEO.

2- Maximum Collector-emitter Voltage UCEM

The maximum collector-emitter voltage UCEM is the rated voltage of GTR. In order to ensure safe use, the maximum operating voltage UCEM will be lower than the breakdown voltage BVCEO.

3- Second Breakdown Power PSB

The second breakdown mainly occurs in the case of high voltage and low current, and the corresponding second breakdown withstand capacity is called the second breakdown power PSB.

5.3.4 Basic Characteristics of GTR

5.3.4.1 Static Characteristics of GTR

Static Characteristics of GTR

The static characteristics of GTR are similar to the static characteristics of BJT. The difference is that the low-current BJT will work in the amplification region, while the GTR only works in the saturation region and the cut-off region (that is, GTR has only on state and off state, and dose not have amplification state). It is because that when the GTR is working in the amplification state, its current is very large, and the power consumption is also large, which will make the GTR easily burned out due to severe heat. However, in the switching process (the process of switching back and forth from on state to off state), the GTR must cross the amplification region. Usually, this process will be very fast to avoid damage to the GTR.

5.3.4.2 Dynamic Characteristics of GTR

Dynamic Characteristics of GTR

The dynamic characteristics of GTR are similar to the dynamic characteristics of BJT.

1- Turn-on Process

By applying a forward base current IB1, GTR will enter the conducting state. The turn-on process is divided into the delay time td and the rise time tr.

The calculation formula of turn-on time: ton = td + tr

2- Turn-off Process

By turning off the base current IB, GTR can be cut off. And a reverse current can speed up the turn-off process. The turn-off process is divided into the storage time ts and the fall time tf.

The calculation formula of the turn-off time: toff=ts + tf

* How to speed up the Turn-on Process of GTR

● Add an acceleration capacitor. By connecting a capacitor in parallel at both ends of the base resistance of the GTR, and using the feature that the capacitor voltage cannot change suddenly at the moment of commutation, to improve the switching characteristics of the GTR. Of course, a fast switch GTR tube with a relatively small junction capacitance can also be selected.

● Increase the drive speed. When the GTR is turned on, by providing a forward drive current with a certain amplitude and a steep front edge, td and tr can be reduced to accelerate the turn-on process of the GTR and shorten the turn-on time ton. However, the drive current cannot be too large, otherwise the diffusion time ts of the GTR will be increased due to oversaturation.

* How to speed up the Turn-off Process of GTR

● Reduce the saturation depth. By reducing the saturation depth during turn-on process, the carriers stored on the base can be reduced to shorten the storage time ts of the GTR.

● Apply negative drive current IB2. When the GTR is turned off, by applying a negative driving current with a certain amplitude and overshoot, the speed of extracting carriers from the base can be accelerated to shorten the storage time ts of the GTR.

● Apply reverse base voltage UB2. When the GTR is turned off, the dissipation of the stored charge can be accelerated by increasing the reverse base voltage to shorten the storage time ts of the GTR. But the reverse base voltage should not be too large to avoid breakdown of the emitter junction.

3- Second Breakdown Phenomenon of GTR

Breakdown Phenomenon of GTR

First Breakdown: When the collector voltage exceeds the breakdown voltage BVCEO, the GTR will be broken down -- IC increases rapidly, and the output voltage UCE of GTR will remain at a certain value (that is, the maintenance voltage BVsus). When the first breakdown occurs, as long as the external circuit can limit the current after the breakdown, the GTR will not be damaged. After the collector voltage is reduced to less than BVCEO, the GTR will return to normal, and its operating characteristics will not change. Therefore, the first breakdown is reversible and cannot cause damage to the GTR.

Second Breakdown: When the first breakdown occurs, if current limiting measures are not taken immediately, the collector current IC will reach the critical point of second breakdown ISB, which will cause the local current density in the GTR to increase. The local area will heat up and further increasing the local current density. After a series of positive feedback, although the surface temperature of the GTR is not high, the local area inside it is damaged due to the high temperature, and a low resistance channel is formed between the collector and the emitter, and the collector voltage UCE drops, and the collector current IC rises sharply. This phenomenon is called second breakdown. The second breakdown is irreversible, it will cause permanent damage to the GTR and significantly degrade its working characteristics.

4- Safe Operating Area of GTR

Safe Operating Area of GTR

The maximum voltage UCEM, the maximum collector current ICM, the maximum dissipation power PCM, and the second breakdown power PSB constitute the second breakdown critical line. The area marked by the shadow in the second breakdown critical line is the safe operating area.

5.4 Power MOSFET

5.4.1 Introduction to MOSFET

Introduction to MOSFET

The field effect transistor (FET) is a unipolar device controlled by voltage. The working principle of FET is mainly to use an electric field to form a conductive channel in a semiconductor to control the conductivity of the semiconductor. FET can be divided into junction FET (JFET, also known as static induction transistor, SIT) and insulated gate FET.

The metal-oxide-semiconductor field effect transistor (MOSFET) is an insulated gate field effect transistor made of metal, oxide and semiconductor. MOSFET is a very important power electronic device. MOSFET has high input impedance (about 107-1015Ω), low noise, low power consumption, large dynamic range, good temperature characteristics, easy to integrate, no second breakdown phenomenon, simple drive circuit, small drive power, fast switching speed, high operating frequency, good thermal stability (better than GTR), wide safe operating area, and the gate bias can be positive or negative or zero. Because of these advantages, MOSFETs are widely used in circuits, such as signal amplification, impedance conversion, variable resistors, constant current sources, electronic switches, and etc. Compared with other power electronic devices, due to the small current capacity and the low withstand voltage of MOSFET, a multi-unit integrated mechanism is usually used to form the Power MOSFET with high power capacity, which is mostly used in high-frequency power electronic equipment below 1kW. MOSFETs are mainly used in DC solid state relays (click to view more DC solid state relays ).

5.4.2 How does the MOSFET work?

5.4.2.1 Basic Structure of MOSFET

MOSFET has four terminals -- gate (G), drain (D), source (S), and body (B). The main structure of the MOSFET is a substrate (also called body or base), whose main material is silicon. There is an oxide insulating layer (also called a gate oxide layer or a gate insulating layer) between the source and the drain, whose material is normally SiO2. The gate is on the gate insulating layer, whose material is used to be aluminum (aluminum gate), but now is polysilicon (poly-silicon gate). The internal resistance of the gate of the MOSFET is extremely high (up to several hundred megaohms), so there is no conduction between the gate, the source, the drain, and the substrate. In actual use, a power diode is usually connected in parallel between the drain and source of the MOSFET to avoid the instantaneous reverse current in the circuit from breaking down the MOSFET. Generally, the power diode is directly integrated into the MOSFET.

According to the material of the substrate, MOSFET can be divided into N-MOSFET (or N-MOS) and P-MOSFET (or P-MOS). N-MOS uses a P-type substrate, and its source must be connected to the lowest potential of the circuit; P-MOS uses an N-type substrate, and its source must be connected to the highest potential of the circuit.

According to whether there is a conductive channel between the source and drain when the gate voltage is zero, MOSFETs can be divided into enhancement type MOSFET and depletion type MOSFET.

According to whether the source and drain are on the same plane, the structure of the MOSFET can be divided into a vertical structure and a horizontal structure.

There are many branch types and derivative devices of MOSFET, which cannot be listed here. The following is an introduction to LDMOSFET, CMOS and VDMOSFET.

1- LDMOSFET

The Structure and Symbol of LDMOSFET

The source (S) and drain (D) of the LDMOSFET are on the same plane, so a separate body (B) is required. Take N-channel LDMOSFET as an example (as shown in Figure 39). Its substrate is a P- substrate region, and the carriers involved in conduction are free electrons. There are two highly doped N+ regions in the P- substate region (P- Sub), one of which is called the source region and the other is called the drain region. These two regions are exactly the same, and theoretically it is no problem to swap them. Since the source (S) and drain (D) are on the same plane, the threshold voltage shift caused by the body effect is prone to occur. Therefore, by adding a high-doped P+ region to the P- substrate region, the body (B) is connected to the source (S) from the P+ region, so that the potential of the body is equal to the potential of the source, and the body effect can be avoided. The conductive channel in the LDMOSFET is formed in the substrate -- when the gate voltage of the enhanced N-channel LDMOSFET is 0, there is no channel between the source and the drain, as shown in Figure 39, a; when the gate voltage of the depletion N-channel LDMOSFET is 0, there is a channel between the source and the drain, as shown in Figure 39, b. By increasing the lateral dimension (horizontal area), the channel length of LDMOSFET increases. However, the increase of the horizontal area will lead to the increase of the on-resistance of LDMOSFET.

* Length and Width of the Conductive Channel

The distance between the source region and the drain region is called the conductive channel length. Ldrawn = Leff + 2 * LD. Ldrawn is the total channel length, Leff is the effective channel length, and LD is the lateral diffusion length. The distance from the gate to the bottom of the conductive channel is called the conductive channel width. The length (L) and width (W) of the conductive channel determine the channel resistance of the MOSFET.

* Body Effect

Body effect refers to that the width of the depletion region at the conductive channel is wider after the substrate voltage is lower than the source voltage, which will result in a higher threshold voltage.

2- CMOS

The Structure and Symbol of CMOS

CMOS is one of the most commonly used processes in integrated circuits. It can integrate multiple N-MOS and P-MOS on a single silicon chip. P-MOS is directly embedded in N-MOS, so the substrate of P-MOS is also called N- Well. CMOS has the advantages of high efficiency, low power consumption, high impedance, and the ability to process complex logic.

3- VDMOSFET

The Structure and Symbol of VDMOSFET

The vertical double-diffused MOSFET (VDMOSFET) is the most common power MOSFET (Figure 41 shows the enhanced N-channel VDMOSFET). The source and drain of the VDMOSFET are not on the same plane, so a separate body (B) is not required. By increasing the vertical dimension (vertical area) without increasing the horizontal area, the channel length of VDMOSFET increases. Therefore, for MOSFETs with the same on-resistance, VDMOSFET has higher current withstand capabilities than LDMOSFET. Because there is an extra layer of N- epitaxial region with low doping concentration between the P region and the N region of VDMOSFET, which increase the equivalent resistance of the VDMOSFET, so VDMOSFET can withstand a higher voltage. Although due to the conductance modulation effect, when the current flowing through the PN junction gradually increases, the internal resistance of the N- epitaxial region will decrease, but the voltage withstand capability of the VDMOSFET is still greater than that of the LDMOSFET. In addition, the N region and the P region form a parasitic power diode, which can effectively protect the VDMOSFET from reverse voltage breakdown. Therefore, most power MOSFETs adopt a vertical structure to obtain better withstand voltage and current capability.

According to the shape of the groove gate, VDMOSFET can be divided into VVDMOS (also known as v-groove vertical double-diffused MOSFET, or v-groove vertical channel double diffused MOSFET, VMOS) and UVDMOS (also known as u-groove vertical double-diffused MOSFET, or u-groove vertical channel double diffused MOSFET, UMOS). UMOS has a better withstand voltage capability than VMOS. Since VMOS is very widely used in the field of power electronics, generally power MOSFET refers to VMOS.

5.4.2.3 Working Principle of MOSFET

The working principle of MOSFET is to change the conductivity inside the semiconductor by applying an external electric field. The working principle of P-MOSFET is exactly the same as that of N-MOSFET. In addition, the working principles of VDMOSFET and LDMOSFET are similar, but the lateral structure facilitates clear observation of current changes inside the MOSFET. So, the following takes the N-channel LDMOSFET as example to introduce the working principle of MOSFET.

1- Enhancement Type MOSFET

The Structure and Symbol of Enhancement Type MOSFET

When the gate voltage is not applied (UGS=0), there is no conductive channel between the source region and the drain region of the enhancement type MOSFET, and the conductive channel will be formed only after a certain gate voltage is applied. Therefore, the enhancement type MOSFET is a normally closed (NC) device.

Accumulation Layer Stage: When UGS<0, an electric field perpendicular to the semiconductor surface will be generated at the gate, which will attract holes in the P- region to the bottom of the insulating layer and repel the free electrons in the P- region, and then form an accumulation layer. Even if a positive voltage is applied between the source and the drain, current cannot flow directly from the drain to the source (the leakage current is not considered), so the MOSFET is in the off state.

Depletion Layer Stage: When 0<UGS<UT, an electric field perpendicular to the semiconductor surface will be generated at the gate, which will attract free electrons in the P- region to the bottom of the insulating layer and repel the holes in the P- region, and then form a depletion layer. However, because the free electrons accumulated at the bottom of the insulating layer are too few to form a conductive channel, the MOSFET is still in the off state.

Inversion Layer Stage: When UGS≥UT, the free electrons accumulated at the bottom of the insulating layer is enough to form an N type narrow layer (that is, N type conductive channel). Since the type of the N type conductive channel is opposite to that of the P- region, it is also called an inversion layer. The existence of the conductive channel allows current to flow from the drain region to the source region, so the MOSFET is in the on state. With the increase of UGS, the stronger the electric field formed by the gate, the more free electrons are attracted to the bottom of the insulating layer, the wider the conductive channel, the smaller the channel resistance, and the larger the drain current ID. It should be noted that the voltage drop generated by the drain current ID along the channel makes the voltage between each point in the channel and the gate no longer equal -- the closer to the source region, the greater the voltage drop and the wider the channel; the closer to the drain region, the smaller the voltage drop and the narrower the channel. The voltage drop at the end closest to the drain region is the smallest (its value is UGD= UGS - UDS), the channel is the narrowest. And as UDS increases, the channel near the drain region becomes narrower and narrower.

Pinch-off Region Stage: When the MOSFET is turned on, if UDS keeps increasing until UGD = UGS - UDS = UT, the channel width of the end closest to the drain region becomes 0, and a strong inversion channel cannot be formed, that is, the channel is pinched off. The point on the channel with a width of 0 is called the pinch-off point, and the depletion region between the pinch-off point and the drain region is called the pinch-off region. If UDS continue to increase, the pinch-off point will move to the source region. Since the increase of UDS is almost applied to the pinch-off region, the pinch-off region will also continue to expand. After the channel is pinched off, even if the drain voltage continues to increase, the drain current remains at a constant value (that is, the saturated drain current ID(sat)), and the MOSFET is in a saturation state. The saturated drain current ID(sat) is not affected by UDS, but is determined by UGS -- ID(sat) has a relationship with the square of UGS, which is the MOSFET square-law transfer characteristics.

2- Depletion Type MOSFET

The Structure and Symbol of Depletion Type MOSFET

When the gate voltage is not applied (UGS=0), there is a conductive channel between the source region and the drain region of the depletion MOSFET. When a forward gate voltage is applied, the width of the conductive channel will increase. When the reverse gate voltage is applied, the width of the conductive channel will decrease. When the reverse gate voltage reaches a certain value, the conductive channel disappears. Therefore, the depletion N-MOSFET is a normally opened (NO) device.

Conduction State: When UGS≥0, the electric field generated on the gate will attract more electrons to the N channel and repel the holes in the N channel. As UGS increases, the channel becomes wider, the channel resistance becomes smaller, and ID increases.

Cut-off State: When UGS<0, the electric field generated on the gate will attract more holes to the N channel and repel the electrons in the N channel, making the channel narrower and the channel resistance larger. When UGS reaches the pinch-off voltage UPO, the electrons in the N channel are depleted, the conductive channel disappears, and ID tends to zero.

5.4.3 Main Parameters of MOSFET

Most of the parameters of MOSFET are the same as the main parameters of BJT.

1- Transconductance Gfs

Generally speaking, the ratio of the input current to the input voltage is called admittance. Due to the transfer characteristics of MOSFET, its gate-source input voltage UGS does not affect the change of gate-source input current IGS, but affects the change of drain current iD, so the ratio of the drain current ID to the gate-source voltage UGS is called transconductance.

2- Parasitic Capacitance

Parasitic Capacitance of MOSFET(N-Channel)

There are three internal parasitic capacitances inside the MOSFET: The gate-source parasitic capacitance CGS, the gate-drain parasitic capacitance CGD (also known as Miller capacitance), and the drain-source parasitic capacitance CDS. These parasitic capacitances will affect the dynamic characteristics of the MOSFET -- if the parasitic capacitance is small, the switching current and the driving power are small, and the switching speed is fast; if the parasitic capacitance is large, the switching current and the driving power are large, and the switching speed is slow. MOSFET manufacturers usually give the capacitance parameters of the MOSFET, which meet the following calculation formulas:

Input capacitance of MOSFET: Ciss = CGS + CGD

Output capacitance of MOSFET: Coss = CDS + CGD

Reverse transfer capacitance of MOSFET: Crss = CGD

3- Drain-source On-resistance RDS(on)

Parasitic Resistance of MOSFET(N-Channel)

The drain-source on-resistance RDS(on) refers to the on-resistance between the drain and source of the MOSFET when it is turned on under certain conditions. RDS(on) is determined by the parasitic resistance of MOSFET, RDS(on) = RCS + RN+ + RCH + RA + RJFET + RD + RSUB + RCD. RCS is the contact resistance between the N+ source region and the source electrode; RN+ is the resistance between the N+ source region and the channel; RCH is the resistance of the channel; RA Is the resistance of the accumulation layer; RJFET is the resistance of the equivalent JFET; RD is the resistance of the drift region; RSUB is the resistance of the substrate region; RCD is the contact resistance between the substrate region and the drain electrode. The drain-source on-resistance RDS(on) is affected by the MOSFET junction temperature and the gate-source voltage (driving voltage) UGS. The higher the junction temperature, the larger RDS(on); on the contrary, the smaller RDS(on). The higher the gate-source voltage, the smaller RDS(on); on the contrary, the larger RDS(on).

4- Maximum Drain Current IDM

The maximum drain current IDM is the rated current of the MOSFET. The maximum drain current refers to the drain current that enables the MOSFET to reach the highest junction temperature when the case temperature is at a certain value. The maximum drain current is not only related to the structure of the MOSFET, but also related to the packaging method of the MOSFET and the ambient temperature.

5- Maximum Drain-source Voltage BVDSS

The maximum drain-source voltage BVDSS is the rated voltage of the MOSFET. The maximum drain-source voltage refers to the maximum voltage that can be applied when the MOSFET drain and source do not undergo avalanche breakdown when the ambient temperature is 25°C. In actual operation, the measured drain-source voltage value when the drain current is 250μA is usually taken as the maximum drain-source voltage BVDSS.

6- Maximum Gate-source Voltage UGSM

The maximum gate-source voltage (also known as the maximum driving voltage) refers to the maximum input voltage that can cause permanent damage to the gate insulating layer of the MOSFET in a very short time. It is generally recommended that the driving voltage should not exceed ±20V.

7- Switching Frequency

The switching time of MOSFET is between 10-100μs, and the operating frequency can reach above 100kHz (even up to several MHz), which is the highest among major power electronic devices. Although the MOSFET hardly needs input current when it is static, it will charge and discharge the parasitic capacitance when it is dynamic (switching process), so a certain drive power is still required. The higher the switching frequency of the MOSFET, the greater the drive power required.

5.4.4 Basic Characteristics of MOSFET

Wiring Diagram of MOSFET(N-Channel)

Take the enhanced N-MOSFET as an example. VDD is the output power source of MOSFET; UP is the driving signal source of MOSFET; UGS is the voltage between the gate and source; UDS is the output voltage drop of the MOSFET; ID is the drain current; RS is the internal resistance of the drive circuit; RG is the gate internal resistance; RL is the drain load; RF is the detection resistance, used to detect the drain current.

5.4.4.1 Static Characteristics of MOSFET
1- Input Characteristics

The Input of MOSFET

Due to the transfer characteristics of the MOSFET, the voltage change between the gate and source of the MOSFET will not affect the current between the gate and source, but it will affect the drain current ID. When ID is large, the relationship between ID and UGS is approximately linear, and its slope is the transconductance Gfs of the MOSFET.

2- Output Characteristics

The Output of MOSFET

The static output characteristic curve of MOSFET is similar to the static output characteristic curve of GTR. The static output characteristic of MOSFET can be divided into cut-off region, saturation region and non-saturation region. MOSFET usually only works in the switching state (that is, fast switching back and forth between the cut-off region and the non-saturation region) to prevent the MOSFET from being burned out due to excessive power consumption when working in the saturation region.

Cut-off Region: Similar to the cut-off region of BJT. Although UDS is very high, the drain current ID=0 (the leakage current is not considered).

Saturation Region: Similar to the active region of BJT. ID is not affected by UDS, but increases with the increase of UGS. In the saturation region, the voltage and current that the MOSFET bears are large, so its power consumption is very large.

Non-saturation Region: Similar to the saturation region of BJT. ID increases with the increase of UDS. In the non-saturation, the MOSFET bears a large current and a very small voltage, so its power consumption is small. Because MOSFET behaves as a voltage-controlled resistor in the non-saturation region, so this region is also known as ohmic region or variable resistance region.

5.4.4.2 Dynamic Characteristics of MOSFET

Dynamic Characteristics of MOSFET

In the switching process of MOSFET, the influence of the internal parasitic capacitance on its switching time cannot be ignored.

1- Turn-on Process

In order to switch the MOSFET to the on-state, a steep input power source UP1 must be applied to its gate. Due to the existence of the internal resistance RS of the driving circuit and the gate-source parasitic capacitance CGS, the gate voltage UGS of the MOSFET cannot form a pulse waveform as steep as UP1, but rises with a certain slope. When the driving current starts to charge CGS so that UGS reaches UT, the MOSFET enters the on state, and the drain current ID starts to rise. When CGS is fully charged, UGS is maintained at UGS1, and ID is maintained at ID1. At this time, the drain-source parasitic capacitance CDS starts to discharge, and UDS starts decrease. When UDS reaches the minimum value, the driving current starts to charge the gate-drain parasitic capacitance CGD, and UGS rises again until it remains at UGS2. Generally, the time from UGS rising to 10% UGS2 to ID rising to 10% ID1 is called the turn-on delay time td(on). The time taken for ID to rise from 10% ID1 to 90% ID1 is called the rise time tr. The turn-on time ton of the MOSFET is the sum of the turn-on delay time td(on) and the rise time tr.

The calculation formula of the turn-on time: ton = td(on) + tr

2- Turn-off Process

When the driving pulse signal UP1 is removed, because of RS and CGD, UGS decreases with a certain slope. When CGD is discharged, UGS remains at UGS1, at this time, CDS starts to charge, and UDS starts to rise. When CDS is fully charged, UDS remains at 100% UDS1, at this time, CGS starts to discharge, and UGS drops again. When UGS drops below UT, the MOSFET enters the off state, and ID drops to 0. Since the MOSFET does not have a minority carrier storage effect, its turn-off process is very fast (about tens of nanoseconds). Generally, the time from 90% UGS2 to 90% ID1 is called the turn-off delay time td(off). The time it takes for ID to fall from 90% ID1 to 10% ID1 is called the fall time tf. The turn-off time ton of the MOSFET is the sum of the turn-off delay time td(off) and the fall time tf.

The calculation formula of the turn-off time: toff = td(off) + tf

* How to speed up the Switch Process of MOSFET

● Using a drive circuit with low internal resistance and inductance can speed up the turn-on process of the MOSFET.

● Improve the MOSFET's ability to charge and discharge the parasitic capacitance during the turn-on and turn-off process, which can effectively reduce the delay time, so that no transient error occurs.

5.4.5 Series and Parallel Connection of MOSFET

Because the switching speed of MOSFET is very fast, and its dynamic characteristics have a certain degree of dispersion, it is impossible to adopt common voltage equalization schemes. If MOSFETs connected in series, during the switching process, the working state of each MOSFET is different, and its withstand voltage capability cannot be kept the same, so it is easy to cause the MOSFET with low withstand voltage to burn out due to overvoltage. Therefore, MOSFETs are not suitable for series connection.

The on-resistance of the MOSFET has a positive temperature coefficient -- the higher the temperature, the greater the on-resistance. In practical applications, multiple MOSFETs can be used in parallel, for example, the output circuit of the inverter welding machine will connect dozens of MOSFETs in parallel to increase its current capacity. When one of the MOSFETs passes too much current, the greater the on-resistance, the more current will flow into other MOSFETs with smaller on-resistance, and finally the current flowing in each MOSFET tends to be balanced. The following methods can effectively reduce the phenomenon of uneven current: Select MOSFETs with small parameter error; the wiring and layout of the circuit should be symmetrical; the line loss (the resistance of the wire itself will consume current) and the inductance and capacitance of the wire under high frequency should be considered. It should be noted that connecting a small inductor in the source circuit can act as a current-sharing reactor, which can effectively reduce the dynamic uneven current, but it is invalid for the static uneven current.

5.5 Insulated-Gate Bipolar Transistor

5.5.1 Introduction to IGBT

ntroduction to IGBT

The insulated-gate bipolar transistor (IGBT, or IGT) is a composite Bi-MOS device with the high input impedance of Power MOSFET and the high current capacity of BJT. IGBT is widely used in many fields, such as converters, inverters, pulse width modulation systems (PWM), uninterruptible power supplies (UPS), switching mode power supplies (SMPS), resonant converters, industrial motors, new energy vehicles, etc. IGBT has the advantages of high input impedance, low noise, fast switching speed, simple driving circuit, low driving power, low on-state voltage, low switching loss, wide safe operating area, small size, high current density, high current capacity, high endurance voltage, strong resistance to pulse current impact, and no second breakdown. Compared to Power MOSFET, IGBT has the disadvantages of slow switching speed and easy to latch-up. IGBT is mainly used in fields where the withstand voltage is above 600V, the current is above 10A, and the frequency is above 1kHz.

5.5.2 How does the IGBT work?

5.5.2.1 Basic Structure of IGBT

Basic Structure of IGBT

The structure of IGBT is very similar to that of Power MOSFET -- the gate (G) of the IGBT corresponds to the gate (G) of the MOSFET; the emitter (E) of the IGBT corresponds to the source (S) of the MOSFET; the collector (C) of the IGBT corresponds to the drain (D) of MOSFET. However, IGBT has a P+ injection layer in substrate region which makes the IGBT become a P-N-P-N structure like a thyristor. According to whether it contains N+ buffer layer, IGBT can be divided into Punch-Through type (PT) and Non-Punch-Through type (NPT). PT type IGBT has the advantages of low switching loss, low on-state loss, and large current capacity, but its temperature characteristic is not as good as NPT, and it is not suitable for parallel connection. The forward breakdown voltage of PT type IGBT is higher than the reverse breakdown voltage, so it is more suitable for DC circuits; the forward breakdown voltage of NPT type IGBT is the same as the reverse breakdown voltage, so it is more suitable for AC circuits. Since the switching speed of P-Channel IGBT is 2-3 times slower than that of N-Channel IGBT, the safe operating area (SOA) of P-Channel IGBT is smaller than that of N-Channel IGBT, and the cost of P-Channel IGBT is higher than that of N-Channel IGBT, so P-Channel IGBT is rare in actual use. The following mainly introduces PT type N-Channel IGBT.

Equivalent Circuit Diagram of IGBT(N-Channel)

The equivalent circuit diagram of the PT type N-Channel IGBT is a circuit that composed of a parasitic enhancement N-MOSFET, a parasitic JFET, a parasitic PNP transistor V1 (P+ N- P), and a parasitic NPN transistor V2 (N+ P N-), and an equivalent extended resistance R2, as shown in Figure 51, a. In this circuit, V1 is the main output channel; V2 is formed with the formation of MOSFT; JFET is mainly formed by the N- drift region; R2 is mainly formed by the equivalent resistance of the P base region of V2. The parasitic JFET can be further simplified as the equivalent modulation resistance R1 which is mainly formed by the equivalent resistance of the N- drift region. And then the equivalent circuit diagram of the IGBT can be simplified as shown in Figure 51, b. The four-layer semiconductor structure (P-N-P-N) of the IGBT can be regarded as a parasitic thyristor SCR, and the equivalent circuit diagram of the IGBT can be further simplified as shown in Figure 51, c. If the IGBT is regarded as a MOSFET with large current switching capability, the P+ and N+ regions can be regarded as a power diode VD1, and the equivalent circuit diagram of the IGBT can be further simplified as shown in Figure 51, d. The simplified equivalent circuit diagram helps to intuitively understand the working principle of the IGBT.

5.5.2.2 Working Principle of IGBT

In simple terms, the working principle of IGBT is a voltage-drive thyristor.

the working principle of IGBT(N-Channel) 1

Forward Blocking State: When a forward voltage is applied to the IGBT and the gate and emitter are short-circuited, the IGBT will enter a forward blocking state. At this time, the PN junctions J1 and J3 are forward biased, and the PN junction J2 is reverse bias. The reverse voltage makes the depletion layer on both sides of J2 extend to the P base region and the N-drift region.

Reverse Blocking State: When a reverse voltage is applied to the IGBT, the PN junction J1 is reverse biased, and the reverse voltage makes the depletion layer of J1 extend to the N- buffer region. By increasing the width of the N- buffer region, the reverse blocking capability of the IGBT can be improved, but it will also increase the forward voltage drop of the IGBT. The reverse withstand voltage of IGBT is usually only a few tens of volts, so in order to prevent the IGBT from working in the reverse blocking state, a FRED is connected in anti-parallel to the IGBT. Of course, for convenience, IGBT and FRED will be packaged together to form an reverse-conducting IGBT module.

the working principle of IGBT(N-Channel) 2

Conduction State: When a forward voltage is applied to the IGBT and a certain voltage is applied to the gate, the P base region will form a N sub-channel region, allowing electrons to be transferred from the N+ emitter region to the N- drift region. This electrons flow will reduce the potential of the N base region and provide the base current IB1 for V1. If the voltage drop generated by this electrons flow is about 0.7V, then the PN junction J1 will be forward biased, and the IGBT start to be turned on. The N- drift region of IGBT is very wide and the doping concentration is low, so the N- drift region has a very low conductivity. When the IGBT is working at high current, due to the conductance modulation effect, the carrier concentration of the N- base region increases and its conductivity increases, which will reduce the saturation voltage between the collector and the emitter and the total on-state power consumption of the IGBT. When there are electron current IN and hole current IP, the IGBT is completely turned on. When the IGBT is in the on state, its collector current should be limited to avoid latch-up effect.

Cut-off State: When the gate voltage UGE is lower than the threshold voltage UT or a reverse bias voltage is applied to the gate, the N sub-channel disappears, the base current in the IGBT is cut off, and then IN and IP disappear, IGBT enters the cut-off state. However, due to the minority carrier effect, the IGBT output current will not be reduced to zero immediately, but a tail current will be generated like BJT, whose characteristics are related to UCE, IC and TC. The minority carrier effect will increase the switching time and switching loss of the IGBT.

* Latch-up Effect

Usually, R2 will short-circuit the base and emitter of V2 to prevent V2 from working. When the current flowing through R2 is too large, so that the forward voltage drop on R2 is sufficient to provide the trigger current IB2 for V2, then V1 and V2 will form a equivalent thyristor SCR (P+ N- P N+). Due to the positive feedback mechanism inside the equivalent thyristor, V1 and V2 will enter a deep saturation state, so the channel of IGBT is difficult to be shut off by the gate voltage, and IGBT can be shut off only if a very large reverse voltage is applied. This phenomenon is called the latch-up effect, which can be divided into static latch-up and dynamic latch-up. The static latch-up is caused by the excessive collector current IC when the equivalent thyristor is completely turned on. The dynamic latch-up is caused by the large displacement current caused by excessive di/dt and dv/dt during the switching process of IGBT. The collector current that causes the dynamic latch-up is smaller than that of the static latch-up. The latch-up effect makes V1 and V2 form a Darlington structure, so IC and power consumption of the IGBT will increase significantly, which will damage the IGBT. The following measures are usually taken to avoid the latch-up effect:

● Reduce R2 by changing the internal structure and doping of the IGBT to prevent V2 from turning on.

● By optimizing the width and doping of the N- buffer layer to reduce the current gain α of V1 (generally less than 0.5) to suppress the work of V2.

5.5.3 Main Parameters of IGBT

Most of the parameters of IGBT are the same as the main parameters of MOSFET.

1- Latching Current IL

The latching current IL refers to the value of the collector current that will cause the latch-up effect of the IGBT. The latching current IL is usually more than 5 times of the ICM (direct current). The latching current IL used to be one of the main reasons for limiting the current capacity of IGBT. However, with the development of technology, there is no need to consider the static latch-up when designing and using IGBT, but it is still necessary to the prevent dynamic latch-up.

5.5.4 Basic Characteristics of IGBT

5.5.4.1 Static Characteristics of IGBT
1- Input Characteristics

The Input of IGBT

The static input characteristic curve of IGBT is similar to the static input characteristic curve of MOSFET.

2- Output Characteristics

The Output of IGBT

The static output characteristics of IGBT can be divided into forward blocking region, active region, saturation region, and reverse blocking region. IGBT usually only works in the switching state (that is, fast switching back and forth between the forward blocking region and the saturation region) to prevent the IGBT from being burned out due to excessive power consumption when working in the active region.

Forward Blocking Region: Similar to the cut-off region of BJT. When UGE < UT, the internal MOS channel of the IGBT is pinched off, and there is a leakage current ICEO between the collector and the emitter.

Active Region: Similar to the active region (amplification region) of BJT. When UGE ≥ UT and UCE > UGE - UT, IGBT works in the active region and will produce a 0.7V on-state voltage drop. In the active region, the electron current IN flowing into the N base region is controlled by the gate voltage UGE, which limits the base current IB1 of V1, and then the hole current IP is limited, so the collector current IC will enter a saturation state (similar to the saturation state of a MOSFET). In the active region, the voltage and current that the IGBT bears are very large, and the power consumption of the IGBT is also very large, so IGBT should cross this region as soon as possible.

Saturation Region: Similar to the saturation region of BJT. The saturation region of IGBT is also known as ohmic region or variable resistance region. When UGE ≥ UT, and UCE ≤ UGE - UT, the collector current IC is no longer controlled by the gate voltage UGE, but determined by the external circuit.

Reverse Blocking Region: Similar to the reverse blocking state of power diode.

* The Difference between MOSFET Saturation Region and IGBT Saturation Region

The saturation voltage drop after the IGBT is completely turned on mainly depends on the conductance modulation, while the turn-on voltage drop of the MOSFET mainly depends on the drain current (resistance characteristic). Therefore, the saturation region of MOSFET refers to current saturation, and the saturation region of IGBT refers to voltage saturation.

5.4.2 Dynamic Characteristics of IGBT

Dynamic Characteristics of IGBT

The dynamic characteristics of IGBT are similar to the combination of MOSFET and BJT.

1- Turn-on Process

The turn-on process of IGBT is similar to that of MOSFET. Generally, the time taken from UGS rising to 10% UGS1 to IC rising to 10% IC1 is called the turn-on delay time td(on). The time taken for IC to rise from 10% IC1 to 90% IC1 is called the rise time tr. The turn-on time ton of the IGBT is the sum of td(on) and tr. However, it should be noted that the falling process of UCE is divided into two stages -- the tfv1 stage is the stage when the equivalent MOSFET works alone; the tfv2 stage is the stage when the equivalent MOSFET and the equivalent BJT work together.

The calculation formula of the turn-on time: ton = td(on) + tr

2- Turn-off Process

The turn-off process of IGBT is similar to that of MOSFET and BJT. Generally, the time taken from UGS falling to 90% UGS1 to IC falling to 90% IC1 is called the turn-off delay time td(off). The time taken for IC to fall from 90% IC1 to 10% IC1 is called the fall time tf. The turn-off time toff of the MOSFET is the sum of td(off) and tf. However, it should be noted that the falling process of IC is divided into two stages -- the tfi1 stage is the stage when the equivalent MOSFET works alone; the tfi2 stage is the stage when the equivalent MOSFET and the equivalent BJT work together. The tail time tt is the time required for the reverse recovery current to disappear. Due to the holes injected into the P+ collector region are recombined in P+ collector region, so the residual current is reduced and the tf is shortened.

The calculation formula of the turn-off time: toff = td(off) + tf = td(off) + tfi1 + tfi2

5.5.4.3 Safe Operating Area of IGBT

Safe Operating Area of IGBT

Positive-biased safe operating area (FBSOA): Determined by ICM, UCEM and PCM.

Reverse-biased safe operating area (RBSOA): Determined by ICM, UCEM and dUCE/dt.

5.5.5 Series and Parallel Connection of IGBT

Similar to MOSFET, IGBT is not suitable for series connection.

The temperature characteristic of the on-resistance RON of the IGBT is affected by the collector current IC. When IC ≤ 1/3 ICM, the on-resistance RON of IGBT has a negative temperature coefficient, which is not suitable for parallel connection. When IC > 1/3 ICM, the on-resistance RON of IGBT presents a positive temperature coefficient, which is suitable for parallel connection as the same as MOSFET. When the current is small, the impact of uneven current on the IGBT is relatively small, so overall IGBTs are still very suitable for parallel connection.

5.6 Other Fully-controlled devices

Through the composite structure, a fully-controlled device that integrates the advantages of multiple devices can be manufactured, such as MCT, SIT, SITH, IGCT, etc.

1- MOS Controlled Thyristor

The MOS controlled thyristor (MCT) combines the advantages of MOSFET and thyristor, which has the advantages of extremely high di/dt and dv/dt tolerance, fast switching speed, low on-state voltage, small switching loss, high voltage capacity, and high current capacity. Similar to GTO, the MCT is composed of tens of thousands of MCT units, and each unit is composed of a PNP thyristor and a MOSFET. The MOSFET controls the working state of the PNP thyristor. However, although the idea of MCT is similar to that of IGBT, its voltage and current capacity are far from the expected value, and the cost is higher than that of IGBT, so it cannot be put into the market.

2- Static Induction Transistor

The static induction transistor (SIT) is a kind of the junction field effect transistor with majority carriers participating in conduction process. The operating frequency of SIT is equivalent to or even higher than that of Power MOSFET, and its power capacity is larger than that of MOSFET, so it is suitable for high frequency and high power applications. SIT is a normally open (NO) switch -- when no signal is applied, the SIT is turned on; when a negative bias is applied, the SIT is turned off. In practical applications, the normally open switch is not as safe as the normally closed switch. In addition, the on-state resistance of SIT is large, and the on-state loss is also large, so SIT cannot be widely used like Power MOSFET. SIT is mainly used in the fields of radar communication equipment, ultrasonic power amplification, pulse power amplification and high-frequency induction heating.

3- Static Induction Thyristor

The static induction thyristor (SITH) is a bipolar field controlled thyristor (FCT). Many characteristics of SITH are similar to GTO. SITH has the advantages of conductance modulation effect, low on-state voltage, and large current capacity. The switching speed of SITH is much higher than that of GTO, and the current turn-off gain is smaller than of GTO. SITH has both normally open and normally closed types.

4- Integrated Gate-Commutated Thyristor

The integrated gate-commutated thyristor (IGCT, or GCT) combines the advantages of IGBT and GTO. Its power capacity is equivalent to GTO, and the switching speed is 10 times that of GTO. IGCT does not need complicated buffer circuit, but its driving power is still very large. Both IGCT and IGBT may replace GTO in the high-power field.

MGR-AH_3 Series Panel Mount Solid State Relay

  MGR-AH_3 Series Panel Mount Solid State Relay [All the information on this website is for reference only, and the actual product and the a...